Purlin 0.6-3.0mm Thickness CZ Channel Purlin Steel Roll Forming Machine

                                  Interchangeable CZ purlin roll forming machine
 


1.  Company Introduction

WUXI SUHANG MACHINERY CO.,LTD is a professional roll forming machine manufacturer based in China. The wide range of products we offer includes PU foaming machine, construction roof panel forming machine, tile roll forming machine, door roll forming machine, C purlin machine, stud machine, and more.
 

2.   Main features and components of the machine
       This machine adopts the material shelf with a style of cantilever and opening umbrella to put material with no dynamic force. It can adjust the end of the screw mandrel of the material shelf to fit in with steel of different apertures. Easy to operating and its speed of putting materials and the main mounding machine is in phase.
 
 This machine adopts Seven Rolls level correction, roll arbors adopt high-quality alloyed steel 40Cr, made with a heat treatment, and it has a perfect effectiveness of level correction to defect band steel.
 
The roller of the principal machine adopts the bearing steel GCr15 to strike, distressing to annealing, quenching, tempering, and Parkerizing, such heat treatment process. The surface hardness reached HRC60 degree. All the rollers are made by the numerical control lather, and this guarantees the accuracy of the roller's sizes and prolongs its working life.
 
The set of machine change the specification by using semicircle retaining ring to adjust. It is convenient for the workers to operate them. 

Punching structure is of a high-degree automatically system, under the control of computers which have been set beforehand, it can finish wherever technical punching with ease. What it adopts is professional model material Cr12 and cooling model, it will stick to the automatic cooling techniques.
 
Shear gauge is the last process, which can cut any sizes what you want immediately and accurately under 
the control of the computer. It consists of fluid drive, confectioning, sheared edge and blade adapter. The sheared edge adopts cold-punching mould steel which are processed by the process flow strictly. The results of shearing have a good shape of the head face, low costs, high precision of the sizes, etc. It is the most ideal way of shearing of all the forms
 

3.  Technial Specification
 
The specification of the rolling production (mm): 80-300×L The speed of the roll-in: 12-15M/min
The number of the roller: 17 
The material of the roller: use the excellent hammered steel Cr15 to be quenched as a whole, then to process by numerical control.
The material of the principal axis: use the excellent steel No.45 to process.
The power of the principal electric motor:  7.5kW
Hydrodynamic station cut: 11kW
Drivebywire system: whole machine uses the PLC industrial computer to control by frequency conversion
The size of the shape equipment: 12.3×1.8×1.4 (see the appendix 2)
Accessories: one set of the stacking shelf, one set of leveling mechanism, one set of punching and cutting mechanism, one set of hydrodynamic station, one set of computer control system (Panasonic programmable PLC, touchable display screen, a series of Panasonic transducers, and OMRON encoder) a set of material shelf. 


4.  Machine List
 
 


5.  Working Flow of Roll Forming Machine
 
 De-coiler-→Level device -→Main roll forming machine-→Hydraulic cutting-→ Run out table

A. Passive Decoiler..........................................................To load and uncoiling material
(We also have Electric Decoiler and Hydraulic Decoiler to hold the heavy material.)

B. Servo Feeding Applicator............................................To feed the material accurately

C. Hydraulic/Press Punching...........................................To punch as requirements

D. Roll Forming Unit.........................................................To roll form as requirements

E. Hydraulic Cutting.........................................................To cut sheets as desired length
(We also have non-stop hydraulic cutting system.)

F. Output Table................................................................Support the finished products



6.  Advantage for  Roll Forming Machine

1. Reasonable Price
2. High Quality
3. 12 Months Warranty
4. More Than 10 Years Experience
5. Durable
6. Reliable

   During the warranty period, maintain and change the spare parts for the customers for free (except for the instrument damage caused by human factors or natural disasters. ) And provide technical support for life-long.
   We can design and manufacture the machine according to clients' request! Our machines have passed CE, Guaranteed quality. Please send us the enquiry with Profile Drawing.



7.  After-sale Serive

   - The seller take responsibility to installation and commissioning of the equipment and free training. After machine arrive the destination, by the request of the buyer , the seller will provide 1 technical engineer to guide installation and training , and the buyer should give the technical person with full cooperated.
   - Installation period: about 5 days after the complete preparation by the buyer such as the foundation and all necessary accessories.
  - Training time: 5 days.
  - Before departure of the engineers from seller, the buyer should pay for installation and commissioning fee 100$/day to the point account of the seller. The two-way ticket,visa, food, hotel , the translator and insurance are all should provide by buyer with full responsibility.
  -The seller supply technical data (including forming mould drawing, electrical elements drawing and equipment drawing etc.)


8.  FAQ
 
1). Does one machine can only produce one style panel profile?
Not exactly.For wider and double layer making machine. It can produce more than 6 kinds of panels.
Besides, the width is adjustable.
 
2). Do you have after sales support?
Yes, we are happy to give advice and we also have skilled technicians available across the world. We need your machines running in order to keep your business running.
 
3). How to visit your company?
Fly to Shanghai Airport: By high speed train From Shanghai Hongqiao to Wuxi Station (30 minutes), then we can pick up you.
 
4). What can you do if the machine broken?
Our machines' warranty period is 12 months, if the broken parts can't repair, we will send the new parts replace the broken parts for free, but you need pay the express cost  If after warranty period, we can through negotiation to solve the problems, and we supply the technical support for the whole life of the machine.
 
5). Can you be responsible for transport?
Yes, please tell me the destination port or address. we have rich experience in transportation.
 
6). You are trade company or factory?
We are factories.
 
7). Why your price is higher than others?
As we persist on that factory should put quality at the first place. We spend time and money on developing how to make machines much more automatic, accurate and high quality. We can make sure that our machine could use more than 20 years without any problem. 
 
8). How long the machine could be made?
Normally speaking, deck floor roll forming machine could be made about 60 working days. If you need machines in a hurry, we can try it short time.