Basic Info.
Automatic Grade
Automatic
Name
Vineyard Post Roll Forming Machine
Material
Galvanized Steel Sheet
Material Thickness
1.5-2mm
Forming Stations
16 Stations
Roller Material
45# Steel with Quenching 60mm Shaft
drive System
Gearbox Drive
Power Supply
380V, 50Hz, 3phase
Machine Weight
About 15 Tons
Transport Package
Film and Steel
Specification
CE, SGS, ISO9001: 2008
Product Description
High Quality Fully Automatic CE&ISO Grape Vineyard Post Roll Forming Machine
Technical Parameter
Item NO | Description | Offered specification |
1.0 | Roll forming machine | |
1.1 | Rolling speed | up to 20m/min(not include cutting time) |
1.2 | Rolling thickness | 1.5-2mm |
1.3 | Raw material | Galvanized steel sheet |
1.6 | dimension | 20000×1200×1200(mm) |
1.7 | Effective width | 200mm |
1.8 | Roller stations | 16 stations |
1.9 | Roller material | 45# steel, coated with chrome, Quenching |
1.10 | Shaft diameter | Φ70mm ,material is 45# forge steel |
1.11 | Transmission | Gearbox |
1.12 | Material of chain | 45# forged steel with frequency quenching, 12A |
1.14 | Material of cutting | Cr12Mov with quench HRC58-62° |
1.15 | Cutting Tolerance | 6m+-1.5mm |
Main Components
S.N | Equipment name | Quantity |
1 | 3T hydraulic De-coiler | 1 set |
2 | Leveling device 200mm | 1 set |
3 | Servo feeding device 200mm | 1 unit |
4 | Press machineJH21-63 | 1 unit |
5 | Main roll forming machine | 1 set |
6 | Cutting holder | 1 set |
7 | Hydraulic station | 1 set |
8 | Control system ( including control box) | 1 set |
9 | Out tables | 2 units |
10 | Spare parts | 1 package |
16 | Cutting dies | 1 set |
17 | Punching die set | 1 set |
Working Flow of Roll Forming Machine
Decoiler----feedingwithguide---Punching----Rollforming----Cutting----Products collecting
Technique data
Double heads De-coiler
Diameter: 460-520mm expansion.
Expansion: manually
Capacity: 2000kg per mandrel/ 2000kg per mandrel
Max Coil Width: 500mm
Drag tension brake with variable brake tension adjustment valve
Leveling device
7 rolls leveling, 3 rolls up and 4 rolls down, roller leveler rolls is more smaller, get flatting better.
Diameter is Ø 70mm, chrome and HRC60 heat treatment to secure the smooth surface
Leveling Raw Material thickness:3mm
Max Leveling Raw Material width: 300mm
Motor: 1.8kw, drive faster, can adjust the speed
Feeding Servo feeding motor: 1.8KW (Yaskawa, Japanese Brand)
Description: servo feeding can control the punching distance in precision, controlled by PLC, and the feeding tolerance can be+-0.05mm, the servo motor can control the speed, and can accept the input signal, and react quickly, and performance well, the touch screen can display the rotating speed, the length and the quantity, it can be controlled by the manual and auto modes.
Press machine
4.1 Series JH21-80
4.2 Brand name: Yangli
4.3 JH21 series press machine description:
JH21series open back press with dry clutch and hydraulic overload protector
Welded body with steel plate and high intensity.
Main motor is made by Siemens.
Adopts combined pneumatic friction clutch and brake.
Cluster gear adopts the flooding oil lubrication.
Six-face rectangle lengthen guide; JH21-315B/400B adopts eight-face lengthen guideway.
Equipped with hydraulic overload protecting device.
JH21-25/25B/45 adopts manual shut height adjustment,among these types JH21-25/45 adopts scale display and JH21-25B with digital display.JH21-63 and above type adopts electric shut height adjustment with digital display.
JH21-45 can equip with die set height adjustment motor, the value will be displayed by digital.
JH21-25B, JH21-45 and above type equipped with balance cylinder.
Duplex valves imported.
Electric compelling grease lubrication system.
Balancing cylinder adopts manual lubrication system.
One set of blowing device.
Controlled by PLC with international brand.
Buttons, indicators, AC contactors, air circuit breakers and other controlling devices are imported from international brand.
Equipped with optional air cushion device, automatic feed shaft and photoelectric protector,which can used to work with various automatic equipments.
5.1 Main Roll forming machine technique data
5.1. Suitable Plate Material: thickness 1.5-2mm, Galvanized steel or blank steel
5.2. Working Speed: about 20meters / min
5.3. Forming machine: about 16 stations
5.4. Material of Roller: Gcr15, Quench HRC58-62 Plated Chrome
5.5. Material of Shaft: 45# Advanced Steel (Diameter: 75mm), thermal refining
5.6. Drive system: Gear box
5.7. Main Power with reducer: 11KW WH Chinese Famous
5.8. Cutting: Hydraulic Cutting Cr12mov
5.9. Material of Cutting Knife: Cr12Mov, Quench HRC58-62
5.10. Hydraulic Station Power: 4KW Wuxi Wanshen Famous Chinese Brand
5.11. The whole machine is controlled by industry computer-PLC.
5.12 PLC--Panasonic, English and Chinese Language
Touch Screen-Kunlun tongtai
Encoder--Omron, Japan
Electric parts--Schneider
Cutting holder: straight cutting by 3 pieces of blades
Machine operation: Manual and full automatic mode at same time with limit switches, and panel support device
Punching die sets
Punching die sets description
As for the profiles, total need 1 set of punching die set, when need to punching the left hole drawing, change the punching mould 1, when punching the second hole drawing, change the punching mould 2, ect. When the punching heads broke, they can be removed, and changed by the new punching heads, get guide pins for the punching moulds
Punching moulds material: Cr12Mov Quenching HRC58-62degree Shanghai NO.5 Steel (China best brand for steel)
Servo following Cutting:
6.1 The cutter blade material: Cr12mov HRC58-62 degree
6.2 Blades number: 1 set
6.3 Cutting after forming: Cut the sheet after roll forming to required length
6.4 Cutting motion: The main machine automatically cut, following and back, Non stop.
6.5 Material of blade: CR12with heat treatment
6.6 Length measuring: Automatic length measuring
6.7 Tolerance of length: 6m+/- 0.5mm
8. Main roll forming machine share list
De-coilerLeveling machineServo Feeding Punching press machinePunching die setmain frame of the machineMain Motor and main drive Hydraulic stationPLC Control box Cutter holderOut tables
9. Out tables
Length: 2 metersNumber: 2 units
10. Spare parts
| Name | Number |
Tools | Feeler gauge | 1 |
Size spanner | 1 |
Inner hexagon spanner | 1 |
Clamp | 1 |
Standard spanner | 1 |
Shifting spanner | 1 |
Slotted screwdriver | 1 |
Other accessories | Chain | 6 pieces |
Bearing (Haerbin) | 10 pieces |
Encoder( Omron) | 1 piece |
10 Total machine specification
the outline of the machine: about 20 meters*1.2meters*1.2 meterstotal weight: about 10 tonsshipping container 1*40 feet GP containers
TRANSPORTATION
All goods will be shipped to your country, containers number will be decided with how many machines would you choose
Installation of the machine
The individual components of the machine are installed according to the layout and prepared for the commissioning.
The installation comprises of:
- Installation by Suhang service technicians.
- The following services are included:
- Installation of the machine components.
- Adjustment of the machine components.
- Connection of all motors to the control cabinet.
- Installation of the required safety devices.
Delivery extent does not comprise of:
- Media supply (electrics, etc.)to the machine(control cabinet)
- Raw material process material
- Raw material for test
- Transport and lifting devices
- Auxiliary staff.
The operators of the plant should be present during the installation in order to become familiar with the new machines.
Commissioning of the machine
The components of the machine are commissioned one after the other. At the end of the commissioning the machine is ready for production and is handed over.
The commissioning comprises:
- Commissioning by Suhang service technicians
- Training at the machine
- The following services are rendered
- Run up of the machine components
- Testing of all functions of the machine components
- Start of a fully automatic molding process
- Execution of machine acceptance
Delivery extent does not comprise of:
- Raw materials, process materials and consumables
- Raw material for test
- Transport and lifting devices
The operators of the plant should be present during the commissioning in order to become familiar with the new machines
Our After-Sales Service Commitments
Suhang hereby solemnly promises: We implement the "three guarantees" service policy for any equipments sold by Suhang, provide free of charge installation guidelines, commissioning and maintenance of the equipments, training of the Buyer's relevant Operators; and provide technical requirements for the installation and operation of the equipments, technical layout diagrams and other related information, provide a lifetime supply of maintenance and spare parts
The detailed measures are as follows:
1.Guidelines for installation and commissioning of equipments:
Based on the actual situation, to assist and guide the Buyer and Buyer's technical personnel in the overall installation location, the installation of equipments, and provide Buyer with answers to their questions and related issues;
2.Provide training for operation and maintenance personnel:
Based on the Buyer's request, Suhang will provide free of charge training of the operation and maintenance personnel;
a) The User (Buyer) can send their operation and maintenance personnel to our factory for learning and training;
b) When Suhang is doing the installation and test running of the equipments for the Buyer, the Buyer can send their personnel to participate.
3.If failure occurs in any of the machines during the "three guarantees" period(one year), three guarantees including the electricity parts, the rolls, the shafts and punching& cutting moulds, then, upon the Buyer's request, Suhang will eliminate the failure;
4. Suhang will inform all its Buyers about any upgrades and significant product improvements. Suhang will provide equipment modifications based on their costs. Suhang will provide Buyers with high-quality after-sales services in a careful and responsible attitude, provide very strong guarantee for the Buyer's normal production.
We provide quick and satisfactory customer service, and promise to respond within 24 hours after receiving your complaints by phone or email
Quotation: Delivery time: Payment: Assembly and commissioning: Warranty: | FOB Shanghai Approx 100 days after technical clearance and down payment 1. 100% by L/C at sight after the successful inspection at seller's workshop, and before delivery One engineer will visit Buyer's workshop for install, commission and training, the salary of our engineer cost USD 100 per day, The customer should ensure the pre-installation being carried out appropriately, and pay round tickets, the local board and lodge. 12 months warranty, Starting from the date of the successful installation and commissioning of the equipments. |