Basic Info.
Transmission Method
Electric
Name
PU Sandwich Panel Production Line
Panel Material
Aluminum, Galvanized Steel Sheet
Panel Thickness
50--150mm
Effective Width
950/1150mm
Thermal Conductivity
0.018 -0.02 W/Mk
Power Supply
380V, 50Hz, 3phase
Control System
PLC with Touch Screen
Transport Package
Standard Package with Film, Plastic and Steel Wire
Specification
8750x1500x 1200(mm)
Product Description
PU Sandwich Panels for Exterior Wall (Aluminium)
Primary technology parameters product line:
PU foam thickness: 16mmLinear Speed of production: 5-10m/minMaximum Roller Forming speed:15 m/min Reciprocating times of injection head per minute <60Production type: totally continuous production with PLC controllingComposite structure:position fixed by double rubber trackerFoaming system: totally automatically continuous foaming, quantity of foaming could be stepless adjustable Main Power of production 65KWCutting: pneumatic piston driving, non-stop cutting via sliding tableElectronic controlling system: full-frequency PLC controlling system.
Roll Forming machine
Each Roller forming machine consists of the decoiler, main roller forming machine is equipped outside of the line, which is used to form on the coil of color steel of max500mm in width and 0.35~0.75mm in thickness while exerting certain pressing force.
A. De-coiler ---1 set
Dimensions: 500mm*1000mm*800mmWidth of feeding:max500mmMaximum loading coil weight :max3000kgInter diameter: 460-560mmMode of expand &fight: inner expand &fight by manualWay of feeding: manual
B. Main Roll Forming Machine----
1: Coil width: max 500mm effective width: 360 and 200mm
2: working speed: 12-15m/min
3: roll station: max 21 stations
4: material of roller: grade 45 steel, polished and coated with chrome
5:material of main shaft:45forge steel diameter roller: Ф60mm
6: main power: max 7.5KW
7: forming thickness: 0.4mm-0.8mm , zinc and color steel, G250Mpa
8: Transmission: by single Chains 1.2inch
9: feeding and guide: surface polished and coated with chrome
10: machine drive parts adopt protect cover
11: machine adopt new station with chrome
12: size of main machine: Approx.8750x1500x 1200(mm) L x W x H
13: weight: about max 4000Kgs
14: color of machine: blue (also can choose by customer request)
15: machine should be with four legs (made from metal) in 350mm
One Set of PU Foaming Machine
One set of PU two component Liquid mixing and injecting section for foaming : it adopt high pressure pump. It have the temperature control system and material-level monitoring system. The tank of the material is about 300L./Two tanks. Injecting proportion is A:B=1:125(A :black B:white ).
Low pressure P.U. foam dispensing machine complete with: VOLTAGE:THREE PHASE , 380V, 50HZ 2 set of pumps mounted with separate motors1 set of Touch Screen Operator Panel with synoptic graphics and alarm messages and 1 set of PLC2 set of flow transducers2 set of 300 liter pressurized carbon steel Jacketed tank 1 set of Temperature control system for each tank1 set of 2 component Mixing head:the mixing head speed can be adjusted steplessly .Injection section: it also can adjusted toward left, right, front or back. There's rail for all the movement.PU Conveyor machine The PU sandwich panel is be conveyed by double aluminium block. The length of the BELT machine is about 24m, which consists of upper frame and lower frame, each frame has two sections. The width of rubber board is 1mm, the range of adjusting distance between upper and lower rubber board: 300-500mm.
Panel automatically cutting system
Cutting adopts tracking cutting.Band saw (or fly saw) of the cutting machine can move transversely 1000mm, Cutting machine moves longitudinally and transversely along the slide way. Cutting machine adopts one-side blade band saw manner, cutting and revolving after cutting. The cutting saw can revolve, so cutting in two directions is realizable.There is panel tight-pressing system (pneumatic) in the cutting machine; There is location limiter to limit longitudinal and transverse motion of cutting machine.
TRANSPORTATION
All goods will be shipped to your country, containers number will be decided with how many machines would you choose
Installation of the machine
The individual components of the machine are installed according to the layout and prepared for the commissioning.
The installation comprises of:
- Installation by Suhang service technicians.
- The following services are included:
- Installation of the machine components.
- Adjustment of the machine components.
- Connection of all motors to the control cabinet.
- Installation of the required safety devices.
Delivery extent does not comprise of:
- Media supply (electrics, etc.)to the machine(control cabinet)
- Raw material process material
- Raw material for test
- Transport and lifting devices
- Auxiliary staff.
The operators of the plant should be present during the installation in order to become familiar with the new machines.
Commissioning of the machine
The components of the machine are commissioned one after the other. At the end of the commissioning the machine is ready for production and is handed over.
The commissioning comprises:
- Commissioning by Suhang service technicians
- Training at the machine
- The following services are rendered
- Run up of the machine components
- Testing of all functions of the machine components
- Start of a fully automatic molding process
- Execution of machine acceptance
Delivery extent does not comprise of:
- Raw materials, process materials and consumables
- Raw material for test
- Transport and lifting devices
The operators of the plant should be present during the commissioning in order to become familiar with the new machines.
Our After-Sales Service Commitments
Suhang hereby solemnly promises: We implement the "three guarantees" service policy for any equipments sold by Suhang, provide free of charge installation guidelines, commissioning and maintenance of the equipments, training of the Buyer's relevant Operators; and provide technical requirements for the installation and operation of the equipments, technical layout diagrams and other related information, provide a lifetime supply of maintenance and spare parts
The detailed measures are as follows:
1.Guidelines for installation and commissioning of equipments:
Based on the actual situation, to assist and guide the Buyer and Buyer's technical personnel in the overall installation location, the installation of equipments, and provide Buyer with answers to their questions and related issues;
2.Provide training for operation and maintenance personnel:
Based on the Buyer's request, Suhang will provide free of charge training of the operation and maintenance personnel;
a) The User (Buyer) can send their operation and maintenance personnel to our factory for learning and training;
b) When Suhang is doing the installation and test running of the equipments for the Buyer, the Buyer can send their personnel to participate.
3.If failure occurs in any of the machines during the "three guarantees" period(one year), three guarantees including the electricity parts, the rolls, the shafts and punching& cutting moulds, then, upon the Buyer's request, Suhang will eliminate the failure;
4. Suhang will inform all its Buyers about any upgrades and significant product improvements. Suhang will provide equipment modifications based on their costs. Suhang will provide Buyers with high-quality after-sales services in a careful and responsible attitude, provide very strong guarantee for the Buyer's normal production.
We provide quick and satisfactory customer service, and promise to respond within 24 hours after receiving your complaints by phone or email
Quotation: Delivery time: Payment: Assembly and commissioning: Warranty: | FOB Shanghai Approx 100 days after technical clearance and down payment 1. first payment: 40 % by T/T 2. second payment: 60% by T/T, after the successful inspection at seller's workshop, and before delivery One engineer will visit Buyer's workshop for install, commission and training, the salary of our engineer cost USD 100 per day, The customer should ensure the pre-installation being carried out appropriately, and pay round tickets, the local board and lodge. 12 months warranty, Starting from the date of the successful installation and commissioning of the equipments. |
Address:
Furong Bridge, Bashi, Xishan District, Wuxi, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy
Management System Certification:
ISO 9001, ISO 9000, ISO 14064
Company Introduction:
Wuxi Suhang Machinery Manufacturing Co., Ltd. is a comprehensive enterprise combining production, sales and services. We are mainly engaged in providing machineries and equipments.
Owing to a professional teamwork, we are experienced in manufacturing, import and export, customers′ design, installation and test, technical solution and after-sale services. We have shipped out our machines to more than 70 countries, and keep good business relationships with a large amount of worthy customers, contributing to our great business records and reputation.
We have our customers in different districts and continents. We sell products in the Middle East, Turkey, East Europe, Russia, South and East Asia and South America. Our factories are in Wuxi, which is just 100 km from Shanghai, just 45 min by the fast train. We have rich technology in design and manufacture for different requirements.
Our goal is to supply high quality products. We also try to guarantee timely delivery, all around services at reasonable cost. We have already established favorable relationships with many clients around the world. Working to extend our presence internationally, we are looking forward to cooperating with your company for mutual benefit. Please feel free to contact us.
Main product: C Purlin Roll Forming Machine; Z Purlin Roll Forming Machine; C/Z Iinterchangeable Purlin Roll Forming Machine Standing Seam Forming Machine; Bemo Sheet Forming Machine; Cold Roll Forming Machine; Roof Deck Forming Machine; Floor Deck Forming Machine; Guardrail Forming Machine; Glazed Tile Forming Machine; Corrugated Forming Machine; Double Layer Forming Machine; K Span Forming Machine; Hat Purlin Forming Machine; Hydraulic Curving Machine; Roller Shutter Production Line; Garage Door Production Line; Tapered Sheet Forming Machine, welcome to visit our factory!